160D Heavy-Duty 1600mm Width Wire Mesh Loom Machine with PLC Touch Screen Control for Stainless Steel & Galvanized Wire Weaving

160D refers to a maximum weaving width of 1600mm with upgraded heavy-duty reinforced structure.

• Integrated thick cast iron frame, strong anti-vibration capacity, no deformation under long heavy load.
• Dual independent servo motors for warp tension control and weft feeding, separate speed adjustment.
• Built-in auto stop for broken warp wire, weft shortage alarm and length counting auto-stop system.
• PLC touch screen to freely set mesh count and weaving density.
• Fully enclosed oil-bath gear transmission to lower running noise and abrasion.
• Modular design for quick replacement of wire guides and forming molds.
• Automatic winding device to roll finished mesh flat without wrinkles.
• Compatible with stainless steel wire, galvanized wire, copper wire, aluminum wire and alloy wire.
• Wider weaving width than 1300D model, compact layout with reasonable floor occupation.

• Wider forming width, higher single roll output, improving overall production efficiency by around 25% compared with 1300D loom.
• Precise weaving, uniform mesh holes, tight interweaving without loose wires or skewed mesh.
• Servo drive reduces mechanical friction; service life of wearing parts extended by over 50%.
• Energy-saving design cuts power consumption by 20% vs traditional mechanical looms.
• One worker can supervise 3–5 machines simultaneously; auto alarm stop reduces material waste.
• Touch screen one-click parameter setting, no complicated mechanical debugging required.
• Thickened cast iron frame guarantees a service life of 8–10 years.
• Replaceable molds support processing different wire diameters flexibly.
• Finished mesh has smooth surface without burrs, high market acceptance.
• Centralized lubrication system, few vulnerable spare parts and low daily maintenance cost.

Stainless steel filter mesh, galvanized construction anti-crack mesh, breeding cage mesh, copper electromagnetic shielding mesh, aluminum decorative & heat dissipation mesh, alloy mining & oil filter mesh.

Construction, water & chemical filtration, electronic manufacturing, agriculture & breeding, machinery dustproof protection, environmental flue gas and sewage treatment.

• PLC closed-loop servo tension compensation technology for stable warp tension.
• Hydraulic constant-tension unwinding system to avoid tension fluctuation during high-speed operation.
• High-sensitivity photoelectric sensor to detect broken wires and trigger emergency stop instantly.
• Digital encoder counting to auto shut down after reaching preset roll length.
• Silent oil-bath gear transmission to reduce noise and wear.
• Quick-change wire guide mold structure for fast wire diameter switching.
• Automatic edge correction winding to prevent mesh deviation and warping.
• Motor overload power-off protection to avoid damage caused by wire jamming.

1. Warp wires are neatly arranged on the unwinding beam and pass through tension rollers and wire combs to form parallel warp layers.
2. The shedding mechanism lifts warp wires alternately to form a shed gap for weft insertion.
3. Servo shuttle delivers single weft wire horizontally through the warp shed at constant speed.
4. The reed beats up the new weft tightly to fix mesh density and hole size.
5. Traction rollers pull woven mesh forward, and the auto winder rolls finished products neatly.
6. Sensors monitor wire breakage, running length and motor load all the time; the machine will alarm and stop automatically once abnormal conditions occur.
7. The above procedures circulate continuously to produce full-width uniform metal mesh rolls.

1. Raw material treatment: Straighten metal wire, remove rust and oil stains, coil into standard wire rolls.
2. Warping: Arrange wires evenly and wind a 1600mm-wide warp beam with consistent tension.
3. Machine threading: Install warp beam, thread wires through combs, reeds and harness frames, and assemble matched weft molds.
4. Parameter debugging: Set mesh count, speed, tension and target roll length on touch screen, test run without load to check transmission parts.
5. Formal weaving: Load weft coils and start automatic production; patrol mesh surface quality regularly.
6. Cutting & winding: The machine stops automatically at preset length; cut mesh and bind roll edges to prevent scattering.
7. Inspection & packaging: Check mesh uniformity and defects; wrap qualified rolls with waterproof film for delivery.

• Check lubricant level of gearbox and replenish oil if insufficient.
• Inspect sensors, rollers and emergency stop button for normal function.
• Clean metal scraps and dust accumulated inside the machine.

• Fix the warp beam firmly on the unwinding rack.
• Thread each warp wire separately without crossing, adjust weft tension spring properly.

• Power on the control cabinet, input and save production parameters.
• Jog low-speed test weaving to observe interweaving status, then switch to full automatic operation if no faults.
• Adjust warp tension timely if mesh skews; stop the machine first to handle alarms of broken wire or length completion.

• Cut finished mesh roll after production.
• Clean internal metal debris with air gun and brush, lubricate all moving shafts.
• Turn off touch screen and cut off main power; cover the machine with dust cloth for long-term shutdown.

• Operators must wear cut-resistant gloves; loose clothes and scarves are forbidden near running parts.
• Keep hands and tools away from moving shuttle, reed and traction rollers during operation.
• Cut off total power before replacing molds or clearing wire jams to avoid accidental startup.
• The emergency stop button must be accessible for sudden jamming or abnormal noise.
• Keep electric cabinet dry; never splash water on servo motors and control panels.
• Do not disassemble protective covers or modify internal circuits without professional guidance.

• Daily: Clean wire scraps, check abrasion of wire guides and add lubricating oil.
• Weekly: Tighten all fixing bolts and check loose sensor wiring.
• Monthly: Replace aged gear oil, adjust motor belt tension and calibrate tension sensors.
• Replace worn reeds, shuttle guides and tension springs promptly to avoid defective mesh.
• Coat transmission parts with anti-rust oil and fully cover the loom if idle over 7 days.
• Place the machine in dry workshops without corrosive gas to prevent rust and short circuits.

• Replace matched molds when switching different wire diameters; mixed production is prohibited.
• Maintain even warp tension to avoid irregular mesh holes.
• Deal with broken wires immediately to reduce waste of raw materials.
• Use clean wire without rust or oil to prevent slipping and deformed mesh.
• Do not run at excessive speed, which easily causes frequent wire breakage and uneven mesh.