Intelligent 130D Mechatronic Wire Mesh Loom With Full Fieldbus Control System

1. Features of the 130D Wire Mesh Loom Machine

The 130D Wire Mesh Loom Machine is a high-performance metal wire mesh weaving machine designed for producing various industrial wire meshes with high precision and efficiency. It is widely used in the wire mesh manufacturing industry.

Main Features

• Advanced PLC and bus control system.
• Integrated electromechanical design for stable operation.
• High weaving speed and production efficiency.
• Automatic warp feeding and tension control.
• Precise mesh opening and uniform weaving quality.
• User-friendly touchscreen interface.
• Low noise and low energy consumption.
• Strong machine frame with excellent durability.
• Automatic fault diagnosis and alarm system.
• Suitable for weaving stainless steel, galvanized steel, brass, copper, and other metal wires.

2. Advantages of the 130D Wire Mesh Loom Machine

High Productivity

• Continuous and stable operation.
• Increased output compared with conventional weaving machines.

Superior Mesh Quality

• Uniform mesh openings.
• Accurate wire positioning.
• Excellent flatness of finished mesh.

Intelligent Control

• Real-time monitoring of machine status.
• Easy parameter adjustment through the control system.
• Reduced dependence on skilled operators.

Cost Efficiency

• Lower labor costs.
• Reduced material waste.
• Low maintenance requirements.

Reliability

• Heavy-duty structure ensures long service life.
• Stable operation under long production cycles.

3. Applications

The 130D Wire Mesh Loom Machine can produce wire mesh products for various industries.

Industrial Filtration

• Oil filtration mesh.
• Chemical filtration mesh.
• Water treatment filters.

Mining Industry

• Screening mesh.
• Vibrating screen mesh.

Construction Industry

• Reinforcement mesh.
• Protective mesh.

Petrochemical Industry

• Filter elements.
• Separation screens.

Aerospace and Electronics

• Precision woven wire mesh.
• Electromagnetic shielding mesh.

Food Processing Industry

• Food-grade stainless steel mesh.
• Conveyor wire mesh.

4. Technologies Used

Bus Control Technology

• Digital communication between machine components.
• Faster signal transmission.
• Improved machine synchronization.

Electromechanical Integration

• Combines mechanical transmission with electronic control.
• Enhances automation and precision.

Servo Drive Technology

• Accurate control of weaving movements.
• Stable tension and positioning.

Intelligent Monitoring System

• Detects abnormal operation conditions.
• Provides maintenance alerts and fault diagnostics.

Human-Machine Interface (HMI)

• Touchscreen operation.
• Real-time production data display.

5. Working Principle

The 130D Wire Mesh Loom Machine weaves metal wire mesh through the coordinated movement of warp wires and weft wires.

Process

1. Warp wires are arranged and tensioned through the warp beam.
2. The shedding mechanism separates warp wires into upper and lower layers.
3. The shuttle or rapier inserts the weft wire across the warp wires.
4. The reed beats the weft wire into the correct position.
5. The take-up mechanism collects the woven mesh.
6. Continuous repetition of these actions forms the finished wire mesh.

This process ensures accurate mesh openings and high-quality weaving.

6. Production Process

Step 1: Raw Material Preparation

• Select suitable wire material.
• Inspect wire diameter and quality.

Step 2: Warping

• Arrange warp wires onto the warp beam.
• Set appropriate tension.

Step 3: Machine Setup

• Input weaving parameters.
• Adjust mesh count and wire specifications.

Step 4: Weaving

• Start automatic weaving operation.
• Monitor machine performance.

Step 5: Quality Inspection

• Check mesh opening accuracy.
• Inspect surface quality and flatness.

Step 6: Rolling and Packaging

• Roll finished mesh.
• Package according to customer requirements.

7. Operating Instructions

Before Starting

• Check electrical connections.
• Verify lubrication condition.
• Ensure safety guards are installed.
• Confirm warp wire tension settings.

Starting the Machine

1. Turn on the main power supply.
2. Start the control system.
3. Load the production program.
4. Set weaving parameters.
5. Run the machine at low speed for inspection.
6. Increase to normal production speed.

During Operation

• Monitor wire tension.
• Observe mesh quality.
• Check for abnormal sounds or vibrations.
• Record production data regularly.

Stopping the Machine

1. Gradually reduce machine speed.
2. Stop the weaving operation.
3. Turn off the control system.
4. Disconnect the power supply if maintenance is required.

8. Precautions

Safety Precautions

• Only trained personnel should operate the machine.
• Never touch moving parts during operation.
• Wear appropriate personal protective equipment (PPE).
• Keep hands away from the shedding and beating mechanisms.

Electrical Safety

• Ensure proper grounding.
• Do not operate with damaged cables.
• Perform regular electrical inspections.

Maintenance Precautions

• Lubricate moving components regularly.
• Clean dust and metal debris daily.
• Inspect bearings, gears, and drive systems periodically.
• Replace worn parts promptly.

Quality Control Precautions

• Maintain consistent wire tension.
• Use qualified raw materials.
• Regularly calibrate machine settings.
• Monitor mesh opening dimensions during production.

Conclusion

The 130D Wire Mesh Loom Machine is an advanced metal wire mesh weaving solution featuring intelligent bus control technology, electromechanical integration, and high-precision weaving capabilities. It delivers superior mesh quality, high productivity, low operating costs, and reliable performance, making it an ideal choice for manufacturers producing stainless steel wire mesh, filtration mesh, industrial screens, and precision woven metal fabrics.